πŸ“… Key Details

  • Notification Released: 18th June 2025
  • Interview Date: 11th July 2025
  • Calling Ratio: 1:3
  • Selection Criteria:
    • GATE Score: 75% weightage
    • Interview: 25% weightage
  • General Category Cutoff: Approx. 240 marks

πŸ‘₯ Interview Panel

  • Duration: 15–20 minutes
  • Panel Members: 5 Interviewers

πŸ§ͺ Technical Questions

Thermal & Power Plant Engineering

  1. Rankine Cycle Application:
    • Explain the different components used in a power plant.
    • Draw and explain the Rankine cycle, highlighting key components.
  2. Steam Cycle Components:
    • What are the components between Condenser and Boiler Feed Pump (BFP)?
    • Explain the purpose of a Gland Steam Condenser.
    • Define Superheated Steam.
  3. Power Plant Knowledge:
    • What is the installed capacity of the power plant where you trained? (Coal and Gas)
    • What was the generation output during your training period?
    • How is power generation decided in a plant?
  4. Thermodynamics Concepts:
    • Define the Safety Factor.
    • What is the Triple Point of Water? Provide its value.
    • Explain the Zeroeth Law of Thermodynamics.
    • What is an Isochoric Process?
    • How is a Constant Enthalpy process represented on a P-V diagram?

πŸ“˜ General Engineering Questions

  • Final Year Project:
    • Explain your project.
    • What was the weight of the gym cycle used in the project?
  • Subject of Your Choice: (Be ready for in-depth questions on the chosen subject)
  • Gas Turbine & Plant Cycle:
    • On which thermodynamic cycle does a Gas Power Plant operate?
    • Name companies other than BHEL that manufacture gas turbines.

πŸ—£οΈ HR & Personality-Based Questions

  • Why do you want to join BHEL?
  • What kind of job profile do you prefer β€” technical/core, managerial, or R&D?
  • What would be your response if placed in a monotonous/repetitive job?
  • How would you introduce a new product to the market?
  • What did you do last night? (Casual personality check)
  • Have you applied to NTPC or any other PSUs?
  • From where did you complete your schooling?

🏒 General Awareness

  • What are Maharatna Companies?
  • Name a few prominent PSUs in India.

βœ… Preparation Tips

  • Be thorough with your project work and internship/training experience.
  • Revise core subjects like Thermodynamics, Power Plant Engineering, and Fluid Mechanics.
  • Stay updated on BHEL’s operations, especially in power sector and manufacturing.
  • Prepare a confident and structured self-introduction and be ready for HR-based situational questions.

πŸ”§ BHEL Interview Experience – 31st May 2018

πŸ•’ Interview Format

  • Date: 31st May 2018
  • Duration: Approx. 20 minutes
  • Type: Personal Interview (Technical + HR)
  • Panel: Multiple experts including technical and HR representatives

πŸ‘‹ HR Questions

  1. Introduce Yourself
    • Brief background, education, and interests were expected.
    • Tip: Keep it structured β€” Education β†’ Internships/Projects β†’ Skills β†’ Hobbies.
  2. Have You Applied to Other PSUs?
    • Honest response preferred.
    • Be prepared to justify your interest in BHEL specifically.
  3. What Are Your Hobbies?
    • Answer genuinely; be ready for follow-up questions.
    • Example: If you mention reading, be ready to name books or authors.

🏭 Technical Questions (Based on Industrial Training)

  1. What Is the Material Used in Gears?
    • Common answers: Alloy steel, cast iron, carbon steel, bronze (depending on application).
    • Mention properties required: strength, wear resistance, toughness.
  2. Explain the Gear Manufacturing Process
    • Mention methods like:
      • Casting
      • Forging
      • Machining (Hobbing, Shaping, Milling)
      • Heat treatment (hardening)
    • Be ready to name specific techniques used during your training.
  3. What Tolerance Is Maintained in Gears?
    • Precision levels depend on application; e.g., AGMA standards.
    • Mention dimensional tolerance and surface finish requirements.
  4. What Is Addendum in Gear Terminology?
    • Definition: Radial distance between the pitch circle and the top of the tooth.
    • Also relate to dedendum and overall tooth profile if needed.
  5. What Is Gear Ratio?
    • Ratio of the number of teeth on two meshing gears or angular velocity ratio.
    • Application: Determines torque and speed in mechanical systems.

🧊 General Physics-Based Application Question

  1. Why Do Thermos Flasks Have a Shiny (Reflective) Surface?
    • To reduce heat transfer by radiation.
    • Reflective surfaces minimize thermal radiation loss, maintaining temperature.

βœ… Preparation Tips

  • Revise basic mechanical concepts especially related to training or projects.
  • Be ready to explain industrial processes and applications.
  • Keep your answers structured, and support them with real-life examples.
  • For HR questions, maintain clarity, confidence, and honesty.

πŸ”§ BHEL Interview Experience –2023 Panel-Based Technical & HR Round

πŸ“ Interview Snapshot

  • Panel Strength: 8 Members (7 Male, 1 Female)
  • Mode of Communication: Strictly English, no Hindi allowed
  • Interview Type: HR + Technical + Personality
  • Duration: ~25–30 minutes
  • Focus Areas: Candidate’s background, personality, power plant engineering, and PSU preferences

πŸ—£οΈ HR & Personal Questions

  1. What Does Your Name Mean?
    • Asked as an icebreaker to observe communication clarity and confidence.
  2. When Did You Graduate? What Have You Been Doing Since Then?
    • Be honest and structured. If working, explain roles; if gap, justify constructively.
  3. What’s the Nature of Your Current Employment?
    • Provide a concise summary of current responsibilities and projects handled.
  4. What Are Your Key Strengths?
    • Stick to 2–3 strengths and back them with examples.
  5. What Have You Cherished Most in Your Previous Company?
    • Highlight culture, learning, mentorship, or impactful projects.
  6. Your Notable Achievements So Far?
    • Can include academic, workplace, or personal milestones.

🏭 Technical Questions

  1. What Does BHEL Do?
    • Overview: India’s largest power generation equipment manufacturer.
  2. Name Some Key Power Plant Equipment
    • Examples: Boiler, Turbine, Generator, Condenser, Economizer, BFP, ESP, etc.
  3. What Does BHEL Manufacture?
    • Boilers, turbines, transformers, generators, gas turbines, switchgears, etc.
  4. What Is a Supercritical Boiler?
    • A boiler operating above critical pressure (~22.12 MPa); no phase distinction between water and steam.
  5. What Is the Triple Point of Water?(Trick question β€” often confused with critical point)
    • Triple Point: 0.01Β°C, 0.00604 atm (611.657 Pa)
    • All three phases coexist β€” solid, liquid, gas.
  6. Tell Us About Steam Turbines
    • Principle, types (impulse, reaction), applications in thermal plants.
  7. Explain Regeneration and Reheating in the Rankine Cycle. Which Is More Beneficial?
    • Regeneration: Improves efficiency by preheating feedwater.
    • Reheating: Increases work output, reduces turbine moisture content.
    • Benefit comparison depends on application, but regeneration improves efficiency more directly.
  8. How Can We Increase Efficiency in the Rankine Cycle? How About Increasing Work Output?
    • Efficiency: Regeneration, superheating, reducing condenser pressure.
    • Work: Reheating, increasing boiler pressure and turbine inlet temperature.
  9. Tell Me More About Supercritical Boilers
    • Used in ultra-supercritical plants, high thermal efficiency, reduced fuel consumption.
  10. Is a Steam Engine a Boiler? Why Is It Called a Boiler and Not a Vaporizer?
    • No, a steam engine uses steam generated by a boiler.
    • It’s called a boiler due to the phase change through boiling under pressure.

πŸ“Š Career & PSU Preference Questions

  1. What Was Your GATE Score and AIR?
    • Prepare accurate figures; this often determines eligibility.
  2. Which Other PSU Interviews Have You Attended?
    • Mention if appeared in IOCL, ONGC, NTPC, etc.
  3. If Selected in IOCL, ONGC, NTPC, and BHEL – Which One Will You Choose and Why?
    • Choose based on alignment with your interest:
      • IOCL/ONGC – Field exposure & oil industry
      • NTPC – Power generation
      • BHEL – Core manufacturing & R&D
  4. What Is Your Current Salary?
    • Answer truthfully, including CTC and in-hand, if applicable.

🧠 Final Words from the Panel

“Choose wisely, as you are likely to receive multiple appointment letters.”
β€” The panel advised with a smile, indicating strong performance and positive prospects.


βœ… Preparation Takeaways

Prepare a balanced view of PSU preference, showing interest aligned with the organization’s goals . Communicate fluently in English throughout. Know your core subjects (especially Thermodynamics, Power Plant Engineering). Be ready for trick-based questions to test conceptual clarity (like triple point vs. critical point).

πŸ”§ BHEL Interview Experience – 22nd May 2018, Bangalore

πŸ“ Interview Overview

  • Location: Bangalore
  • Date: 22nd May 2018
  • Duration: ~10–15 minutes
  • Type: HR + Technical
  • Panel: Friendly, short-duration discussion-based interview

πŸ—£οΈ HR & Personal Questions

  1. Where Are You From?
    • A common opening question to ease the candidate into the conversation.
  2. Why Is Your State in the News Recently?
    • Tests awareness of current affairs and the ability to connect with social/political context.
  3. Introduce Yourself
    • Prepare a 1–2 minute structured self-introduction covering education, projects, strengths, and interests.
  4. Why Do You Want to Join a PSU and Not a Private Company?
    • Highlight reasons such as stability, contribution to the nation, work-life balance, and long-term career growth.
  5. What Will You Do If Offered a Sales Role?
    • Be open to learning and contributing across roles; show adaptability and willingness to explore new domains.
  6. Do You Plan to Go Abroad in the Future?
    • They may be checking long-term commitment. Frame your answer to show your inclination toward growth within India or with BHEL.
  7. If Posted in a Remote Location, How Will You Take Care of Your Parents?
    • Highlight your support system, family planning, or readiness to manage both responsibilities maturely.

πŸ“˜ Technical Questions

  • A few questions were asked from the candidate’s M.Tech specialization, focusing more on conceptual clarity than deep derivations.

πŸ› οΈ For Other Candidates:

  • Technical questions were mostly from Casting and Solid Mechanics.
  • Even though these weren’t their favorite subjects, the questions were basic and straightforward, aimed at testing fundamentals, not depth.

πŸ“ Overall Experience

  • Interview Atmosphere: Relaxed and conversational
  • Difficulty Level: Moderate
  • Technical Questions: Mostly easy and concept-based
  • Panel Behavior: Friendly and encouraging

βœ… Preparation Tips

  • Stay updated on current events, especially related to your state or region.
  • Be clear and confident about your career goals (PSU vs. private).
  • Prepare answers for HR situational questions like sales role, relocation, and family responsibilities.
  • Revise fundamentals of core subjects even if they’re not your favorites β€” questions are often basic.
  • For M.Tech candidates, expect subject-specific but conceptual questions.

πŸ”§ BHEL Interview Experience – 22nd May 2018 | Bangalore

πŸ“ Interview Snapshot

  • Date: 22nd May 2018
  • Location: Bangalore
  • Duration: ~15 minutes
  • Panel Composition: Mixed (Technical + HR)
  • Overall Tone: Friendly, balanced between technical and HR

πŸ—£οΈ HR Questions

  1. Where Are You From?
  2. Why Is Your State in the News Recently?
    • Tested general awareness and presence of mind.
  3. Introduce Yourself
    • Standard opening β€” panel expected clarity, structure, and confidence.
  4. Why PSUs and Not the Private Sector?
    • Asked to assess long-term vision, interest in public sector values, and career preferences.
  5. If You Are Offered a Sales Role, Would You Accept It?
    • Tested adaptability and openness to explore different functional domains.
  6. Do You Plan to Go Abroad in the Future?
    • Gauged long-term commitment to the company.
  7. If Posted in a Remote Location, How Will You Manage Family Responsibilities?
    • Checked candidate’s emotional maturity and readiness for PSU postings.
  8. You Graduated from a College Known for Foundry & Forge. Why Do You Prefer BHEL?
    • Panel tested the rationale behind diverging from your institute’s specialized field.
  9. You Have a 1-Year Gap After B.Tech β€” Why?
    • Candidate explained preparation phase and improvement from GATE rank 2789 to 9, which impressed the panel.

βš™οΈ Technical Questions

πŸ‘¨β€πŸ­ Major Focus: Industrial Training

  • Most technical questions revolved around the candidate’s industrial training experience, indicating its importance in PSU interviews.

πŸ§ͺ Topics Covered:

  1. Final Year Project
    • Detailed questions on the objective, application, and innovation involved.
  2. Function of Lubricants
    • Explained role in reducing friction, heat dissipation, and wear prevention.
  3. Welding – Definition and Types
    • Basics of welding process.
  4. Filler Material for Dissimilar Welding
    • Required good practical knowledge of metallurgy and process compatibility.
  5. Difference Between Lathe and Milling Machine
    • Asked to compare operations, applications, and tool motions.
  6. Additional Tech Qs (M.Tech candidates):
    • Some were asked questions from their M.Tech subjects, tailored to their specialization.
  7. For Other Candidates:
    • Easy and fundamental questions were asked from Casting, Solid Mechanics, and Manufacturing Processes β€” even if those weren’t their strong subjects.

βœ… Candidate Feedback

“I was able to answer all the questions confidently. The panel was professional and encouraging. The technical questions were mostly from my training, and I felt satisfied with my performance. Now waiting for the result!”


πŸ“Œ Takeaways & Tips for Future Aspirants

  • Know your training and project work thoroughly β€” these are often the primary areas of questioning.
  • Be honest and positive about career gaps; highlight improvements like GATE rank progression.
  • Revise basics of manufacturing, welding, and core mechanical subjects like SOM and Casting.
  • Be prepared for situational HR questions on posting location, role flexibility, and future plans.
  • Panel appreciates clarity, honesty, and practical knowledge over rote memorization.

πŸ”§ BHEL Interview Experience – 2018

πŸ“ Interview Details

  • Year: 2018
  • Panel: Mixed (Technical + HR)
  • Interview Duration: ~15 minutes
  • Focus Areas: Core mechanical concepts, practical applications, and HR-based situational understanding

πŸ—£οΈ HR & General Questions

  1. Tell Me About Yourself
    • Standard opening question to assess clarity, confidence, and communication.
  2. Where Are You From?(Kaha se aaye ho)
    • Ice-breaker and background check to initiate conversation.
  3. What Is the Old Name of Guwahati?
    • As the candidate completed B.Tech from IIT Guwahati, the panel expected local knowledge.
    • (Answer: Pragjyotishpur)
  4. How Will You Apply Your Skills Like Teamwork and Team Management at BHEL?
    • Answered to show practical application of interpersonal skills in industrial or project environments.

βš™οΈ Technical Questions

  1. What Type of Pump Is a Fuel Injection Pump Used in Diesel Locomotives?
    • Positive Displacement Pump (not centrifugal); used for precision fuel delivery.
  2. Difference Between Supercharging and Scavenging
    • Supercharging: Supplying compressed air to increase engine power.
    • Scavenging: Removal of exhaust gases to allow fresh charge intake.
  3. Name the Thermodynamic Processes Based on Constraints:
    • Constant Volume – Isochoric
    • Constant Pressure – Isobaric
    • Constant Temperature – Isothermal
    • Constant Enthalpy – Isenthalpic
    • Constant Entropy – Isentropic
  4. What Is Thermal Expansion in Metals?
    • Metals expand upon heating due to increased atomic vibrations, leading to dimensional changes.
  5. Why Do We Prefer 4-Stroke Engines Over 2-Stroke Engines?
    • Better fuel efficiency, reduced emissions, and longer engine life due to complete combustion and better lubrication.
  6. How Does Combustion Occur in a Diesel Engine?
  • Compression ignition process: air is compressed, fuel is injected, and combustion occurs due to high temperature.
  1. What Happens If Petrol Is Used in a Diesel Engine?
  • Poor combustion, knocking, possible engine damage due to different ignition properties and compression requirements.

βœ… Summary & Tips

  • The panel focused on core mechanical fundamentals, especially thermodynamics and IC engines.
  • Be prepared for questions from training experience, local awareness (if IIT/NIT), and practical application of soft skills.
  • Keep answers to the point, especially when explaining differences or definitions.

πŸ”§ BHEL Interview Experience – 30th May 2018

πŸ“ Interview Overview

  • Date: 30th May 2018
  • Mode: Technical + HR
  • Duration: ~15 minutes
  • Panel Behavior: Polite, no cross-questioning
  • Focus: GATE details, general technical knowledge, HR mindset, internship exposure
  • Note: No questions asked from project or stated area of interest

πŸ—£οΈ HR & Personal Questions

  1. Tell Me About Yourself
    • A brief introduction covering education, background, and key highlights.
  2. Where Are You From?
    • Basic personal information.
  3. What Is Your GATE Rank and Score?
    • Be specific with figures β€” often used to assess eligibility.
  4. Did You Take Coaching for GATE?
    • A question to understand the candidate’s preparation strategy.
  5. Why Not Join Your Family Business?
    • Tested long-term commitment to a PSU career and personal ambition.
  6. Are You Open to Being Posted Anywhere?
    • A standard PSU question to test adaptability and readiness for field postings.
  7. What Other PSUs Have You Applied For?
    • Be honest and list them.
  8. If Selected in All, Which PSU Will You Choose and Why?
    • Aims to evaluate your understanding of PSU roles and cultural fit.

βš™οΈ Technical Questions

  1. Will a Microwave Heat a Substance That Doesn’t Contain Water?
    • Answer: Microwaves heat polar molecules like water. Substances without water or polar properties will not heat efficiently.
  2. What Is Scavenging in IC Engines?
  • Removal of exhaust gases to allow fresh air-fuel intake, primarily in 2-stroke engines.
  1. What Is Supercharging?
  • Increasing air intake pressure using a compressor to enhance engine power output.
  1. Which Engine Is More Efficient: CI or SI?
  • CI (Compression Ignition) engines are more efficient due to higher compression ratio and better thermal efficiency.
  1. How Is Heat Transferred in Boilers?
  • Through conduction, convection, and radiation β€” from hot flue gases to water/steam.

🏭 Internship Questions

  • A few basic questions were asked based on the candidate’s summer internship experience.
  • No follow-up or deep technical probing.

βœ… Key Observations

  • No questions were asked from final year project or preferred technical subject.
  • Interview focused on GATE performance, basic technical understanding, and personal preferences.
  • Panel was respectful and did not engage in cross-questioning, keeping the interaction stress-free.

πŸ“Œ Tips for Future Aspirants

  • Always be ready for general technical questions, even if your subject of interest is not touched.
  • Be confident about your GATE journey β€” rank, coaching, and preparation.
  • Prepare practical answers for HR questions regarding location flexibility and career decisions.
  • Know your internship or training experience well β€” even if basic, be ready to explain your learning.

πŸ”§ BHEL Interview Experience – 2018

πŸ“ Interview Overview

  • Panel: Friendly and engaging
  • Duration: ~20 minutes
  • Interview Mode: Technical + HR
  • Focus Areas: Personal background, core mechanical concepts, GATE, and project work

πŸ—£οΈ HR & Personal Questions

  1. Tell Me About Yourself
    • A brief overview of academic background, key achievements, and skills.
  2. Tell Us About Your Family
    • Asked to understand your personal background and support system.
  3. What Were You Doing for the Past 2 Years?
    • Explained as preparation for GATE and upskilling; be honest and structured.
  4. GATE Marks and Rank?
    • Clearly state your marks, score, and AIR.
  5. If You Are Placed in a Southern Location, Will That Be a Problem?
    • Asked to assess flexibility in postings β€” answer positively.
  6. What Type of Role Are You Seeking in BHEL?
    • Be specific: Design, Manufacturing, R&D, Project Execution, or Field Operations based on your interests and skills.
  7. What Are Your Hobbies?
    • Be genuine and ready for follow-ups; hobbies help gauge personality fit.

βš™οΈ Technical Questions

  1. Tell Me About Your Final Year Project
    • Highlight the objective, methodology, outcomes, and relevance.
  2. What Is Your Favourite Subject?
    • Be prepared for deep conceptual and application-based questions on the subject you choose.
  3. What Are the Applications of Fluid Mechanics in Aircrafts?
    • Mention lift generation, drag analysis, flow over wings, and aerodynamics.
  4. What Is an Aerofoil?
    • A streamlined shape designed to generate lift when air flows over it.
  5. Heat Transfer Applications in Industries
    • Heat exchangers, condensers, evaporators, boilers, furnaces, and cooling systems.
  6. Types of Valves Used in Industry
    • Gate, Globe, Ball, Butterfly, Check, Pressure Relief (used for safety).
  7. Gear Manufacturing Methods
    • Hobbing, Shaping, Milling, Casting, Powder Metallurgy, Forging.
  8. What Causes Viscosity in Gases?
    • Intermolecular momentum exchange due to molecular collisions.
  9. Boiling Point of Glycerine?
    • Approx. 290Β°C (depends on pressure conditions).
  10. What If an IC Engine Is Air-Cooled Instead of Water-Cooled?
    • Reduced cooling efficiency, uneven heat dissipation, possible overheating in high-load conditions.

βœ… Final Remarks

The panel was friendly, asked clear and practical questions, and created a comfortable interview atmosphere. No stress-based tactics were used.


πŸ“Œ Tips for Future Aspirants

  • Be ready to explain gaps with confidence and clarity.
  • Know your project work and favourite subject thoroughly.
  • Prepare for application-based questions in core subjects like Fluid Mechanics, Heat Transfer, and IC Engines.
  • Stay updated with basic engineering data (e.g., boiling points, safety components).
  • Maintain a positive attitude toward postings and job roles.

BHEL Interview Experience – 2023

πŸ‘₯ Panel Composition:

  • 6 Members (including 1 Female)

πŸ“ Personal Questions:

  1. What are your hobbies?
  2. What are your strengths?
  3. Explain the gap in your career/studies.
  4. Tell us about your training/internship.
  5. Will you be comfortable if posted in South India?
  6. Describe your family background.

βš™οΈ Technical Questions:

  1. What are the types of hydraulic turbines?
  2. What are the applications of thermodynamics in industries?
  3. If the refrigerator door is kept open in a room, what will happen to the room temperature?
  4. In which thermodynamic cycle is air used?
  5. Name different types of valves.
  6. Where are these valves used in a power plant?
  7. How does the combustible flue gas exit from the power plant?
  8. Fill in the blank:
    The teamworker is **__**.

πŸ”§ BHEL Interview Experience – Mechanical Engineering

πŸ“… Date: 30th May 2018

πŸ“ Location: [Assumed PSU Interview Center]

πŸ‘₯ Panel: 5 Members (including 2 Female Panelists)

⏱️ Duration: ~15 Minutes

πŸ“ Nature: Technical + HR


πŸ—£οΈ HR & Personal Questions

  1. Tell Me About Yourself
    • A brief introduction including academic background, key achievements, and motivation.
  2. Where Are You From?
    • A general background question to ease into the conversation.
  3. What Is Your GATE Rank and Score?
    • Be precise with figures; GATE credentials are a core shortlisting parameter.
  4. Did You Take Coaching for GATE?
    • Answered honestly, showcasing either self-study discipline or coaching effectiveness.
  5. Why Didn’t You Join Your Family Business?
    • Asked to understand your long-term career goals and inclination toward public service/engineering roles.
  6. Are You Open to Working Anywhere in India?
    • Checked for location flexibility, especially in remote or plant-based assignments.
  7. What Other PSUs Have You Applied To?
    • Aimed at assessing your seriousness toward PSU careers.
  8. If Selected in All PSUs (e.g., IOCL, NTPC, BHEL), Which One Would You Join and Why?
    • Panel tested your clarity about PSU roles, interest in BHEL, and decision-making ability.

βš™οΈ Technical Questions

Note: While the panel did not ask questions from the stated area of interest or final year project, a few basic conceptual questions were asked from general engineering knowledge and internship experience.

  1. Will a Microwave Heat a Substance That Doesn’t Contain Water?
    • Answer: No or very limited heating β€” microwaves primarily heat polar molecules like water.
  2. What Is Scavenging in IC Engines?
  • The process of removing exhaust gases from the combustion chamber, especially in 2-stroke engines.
  1. What Is Supercharging?
  • Increasing the air pressure supplied to the engine to boost power output using a compressor.
  1. Which Engine Is More Efficient: CI or SI?
  • CI (Compression Ignition) engines are more efficient due to higher compression ratio and better thermal efficiency.
  1. How Is Heat Transferred in Boilers?
  • Through conduction, convection, and radiation from hot gases to water and steam.

🏭 Internship-Based Questions

  • A few light questions were asked from the summer internship, focused on understanding the exposure gained.
  • No in-depth technical cross-questioning or derivations were involved.

βœ… Interview Experience Summary

  • Panel Behavior: Friendly and respectful
  • No cross-questioning β€” straightforward Q&A format
  • No questions from area of interest or B.Tech project, making it a conceptual + HR-centric interview
  • Emphasis on basic mechanical concepts, career choices, and flexibility for PSU roles

πŸ“Œ Tips for Future Candidates

  • Be ready for unexpected basic questions, even outside your core subjects.
  • Don’t rely solely on project/subject expertise β€” basic conceptual clarity is key.
  • Be honest about coaching, career gaps, and family expectations.
  • Prepare strong, logical answers for “Why PSU?” and “PSU preferences” questions.
  • Expect minimal technical depth but a strong focus on clarity and attitude.

πŸ”§ BHEL Interview Experience – 2018 | Mechanical Engineering

πŸ“ Interview Details

  • Panel Type: Mixed (Technical + HR)
  • Duration: ~15–20 minutes
  • Mode: Bilingual (Questions in English and Hindi)
  • Focus Areas: Training, Mechanical Concepts, Soft Skills

πŸ—£οΈ HR & General Questions

  1. Tell Me About Yourself
    • A brief summary of your education, background, strengths, and interests.
  2. Kaha Se Aaye Ho?(Where are you from?)
    • Basic personal question to understand regional and cultural background.
  3. What Is the Old Name of Guwahati?
    • (Answer: Pragjyotishpur)
    • Asked because the candidate completed B.Tech from IIT Guwahati.
  4. Tell Us About Your Training
    • Discussed industrial training experience β€” location, type of work, and learnings.

βš™οΈ Technical Questions

  1. What Type of Pump Is a Fuel Injection Pump (Used in Diesel Locomotives)?
    • Answer: Positive Displacement Pump
    • Tested understanding of fluid machinery and engine components.
  2. Difference Between Supercharging and Scavenging
    • Supercharging: Supplying compressed air to the engine to increase power output.
    • Scavenging: Removal of exhaust gases to allow a fresh charge into the cylinder (mainly in 2-stroke engines).
  3. Name the Thermodynamic Processes Based on Constraints:
    • Constant Volume β†’ Isochoric
    • Constant Pressure β†’ Isobaric
    • Constant Temperature β†’ Isothermal
    • Constant Enthalpy β†’ Isenthalpic
    • Constant Entropy β†’ Isentropic
  4. How Will You Apply Your Skills Like Teamwork and Team Management in BHEL?
    • Explained using examples from past projects or leadership roles; emphasized ability to collaborate in large teams and manage coordination during execution.
  5. What Is Thermal Expansion in Metals?
    • Metals expand when heated due to increased atomic vibrations, causing an increase in dimensions.
  6. Why Are 4-Stroke Engines Preferred Over 2-Stroke Engines?
  • Higher fuel efficiency, lower emissions, better lubrication, and longer engine life.
  1. How Does Combustion Occur in a Diesel Engine?
  • Diesel engines operate on compression ignition; air is compressed, fuel is injected, and high temperature initiates combustion.
  1. What Happens If Petrol Is Used in a Diesel Engine?
  • Leads to poor combustion, knocking, engine misfire, and possible damage due to differences in ignition characteristics and fuel viscosity.

βœ… Final Impressions

  • Interview Atmosphere: Balanced and engaging
  • Panel Behavior: Courteous, no stress-based questioning
  • Focus: Practical understanding, application of knowledge, and soft skills
  • Language: Mixed – questions in both English and Hindi

πŸ“Œ Preparation Tips

  • Know your industrial training experience thoroughly β€” it’s a high-focus area.
  • Be confident with thermodynamic processes and IC engine fundamentals.
  • Prepare for HR-based situational questions around teamwork, adaptability, and location preference.
  • Brush up on general awareness related to your educational background (like IITG in this case).

πŸ§‘β€πŸ’Ό BHEL Interview Experience – HR Round (Mechanical Engineering)

πŸ“ Date: 22nd May 2018 | Location: Bangalore

⏱️ Duration: 10–15 minutes

πŸ‘₯ Panel Type: Mixed (HR + Technical)


πŸ—£οΈ HR Questions & Responses

  1. β€œYou’re from a college specialized in Foundry and Forge. Why are you choosing BHEL instead of that domain?”
    • The panel wanted to understand your motivation behind moving toward a broader public sector role rather than sticking to a specialized stream.
    • Suggested Response: β€œWhile my college offered deep insights into foundry and forging, my long-term interest lies in contributing to a diversified engineering organization like BHEL, where I can apply broader mechanical skills across design, manufacturing, and power sectors.”
  2. β€œWhy is there a one-year gap after B.Tech?”
    • Your response was well-received: β€œI focused on preparing for GATE during this time. I improved my rank significantly from 2789 to 9, demonstrating my commitment and learning from past attempts.”
  3. β€œIf you’re posted in a remote location, will that be an issue?”
    • This tested your adaptability and willingness to work in plant/field roles.
    • A positive answer here showcases your flexibility and PSU mindset.
  4. β€œWhere are you from?”
    • An ice-breaker and a cue for potential state-related questions.
  5. β€œWhy is your state in the news recently?”
    • Assesses awareness of current affairs, especially related to your home state.
  6. β€œIntroduce yourself.”
    • Standard opening. You likely gave a structured academic and personal intro highlighting key strengths.
  7. β€œWhy PSU and not the private sector?”
    • Evaluates your understanding of PSU roles and long-term vision.
    • Possible Response: β€œI value the impact, scale, and national service associated with PSUs. BHEL aligns with my technical interests and offers stable growth, technical depth, and an opportunity to work on large-scale infrastructure projects.”
  8. β€œWhat if you are offered a sales role?”
    • Tests versatility. A balanced answer shows openness to learning and contributing in any function.
  9. β€œDo you plan to go abroad in the future?”
    • Gauges your long-term commitment to the organization.
  10. β€œIf posted in a remote location, how will you take care of your parents?”
  • Personal-situational question to assess your planning and emotional maturity.
  • Good answers include mention of support systems or responsible decision-making.

βš™οΈ Technical Questions (Minimal)

  • A few questions were asked from your M.Tech specialization, mostly basic.
  • Other candidates were asked from areas like Casting and Solid Mechanicsβ€”even if those weren’t their strengths, questions remained easy and conceptual.

βœ… Final Thoughts

β€œThe interview lasted around 15 minutes. I was able to answer all questions confidently. The panel was professional and supportive. Overall, I’m satisfied with my performance and now awaiting the result.”


πŸ“Œ Takeaways for Future Aspirants

  • Prepare honest and strategic answers for career gaps with measurable improvement (like GATE rank).
  • Stay open to job location, role flexibility, and long-term commitment.
  • Expect general awareness questions about your home state or national events.
  • Panel may not go deep into technicals, but do revise basics from Casting, SOM, and your specialization.

πŸ”§ BHEL Interview Experience – Mechanical Engineering

πŸ“ Date: 23rd

⏱️ Duration: Approximately 15 minutes

πŸ‘₯ Panel Composition: Friendly and balanced (Technical + HR)


πŸ§ͺ Technical Questions:

The majority of the questions were based on my industrial training, reflecting the panel’s focus on practical exposure and real-world understanding.

  1. Questions from Industrial Training
    – Most questions were related to my hands-on experience during training.
    – I was asked to explain the processes and operations I was involved in.
  2. Final Year Project
    – I was asked to elaborate on the objective, methodology, and outcomes of my project.
  3. Function of Lubricants
    – Explained how lubricants reduce friction, prevent wear, and assist in heat dissipation.
  4. Definition of Welding
    – Gave a basic definition, types, and applications of welding processes.
  5. Filler Materials Used for Dissimilar Welding
    – Discussed suitable filler materials used for joining dissimilar metals and their properties.
  6. Difference Between Lathe and Milling Machine
    – Explained the difference in tool movement, operation type (turning vs. cutting), and applications.

πŸ§‘β€πŸ’Ό HR Questions:

  1. β€œYou’re from a college specialized in Foundry and Forge – Why BHEL?”
    – I explained that while my institute emphasized foundry and forging, my personal interest lies in contributing to a diversified engineering and power sector company like BHEL, where I can grow in various domains.
  2. β€œWhy is there a 1-year gap after B.Tech?”
    – I clarified that I dedicated that year to preparing for GATE and successfully improved my rank from 2789 to 9, showing commitment and perseverance.
  3. β€œIf you are posted in a remote location, will it be an issue?”
    – I assured them of my flexibility and willingness to work anywhere, especially for an esteemed organization like BHEL.

βœ… Final Remarks:

The interview lasted around 15 minutes and was well-balanced between technical and HR topics. I was able to answer all questions confidently and felt satisfied with my performance. Now, I am positively waiting for the results.

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